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Preventative Maintenance Schedule

Preventative Maintenance Schedule for Ultrasonic Cleaning Machines

Daily Maintenance

Task

Description

Inspect the tank

Check for debris, residue, or foreign objects. Empty and clean the tank if necessary.

Check solution levels

Ensure cleaning solution is at the correct level for effective cavitation.

Check water level sensors (if applicable)

Confirm sensors are clean, unobstructed, and functioning properly.

Inspect baskets

Make sure baskets are intact, clean, and properly seated.

Wipe down surfaces

Clean exterior surfaces to remove spills and prevent buildup.

Check cycle functionality

Run a short test cycle to ensure ultrasonic activity, heat, and timers are operational.

Drain and replace solution (if needed)

Replace solution if heavily soiled or at the end of a shift (especially for precision cleaning tasks).

 

Weekly Maintenance

Task

Description

Thorough tank cleaning

Fully drain (if needed) and wipe the tank with a soft cloth. Avoid abrasive tools.

Inspect transducers

Listen for irregular sounds or signs of uneven cavitation; look for physical damage.

Check cables and plugs

Look for wear, fraying, or loose connections.

Inspect filters (if equipped)

Clean or replace filters in machines with agitation/filtration systems.

 

 

 

Monthly Maintenance

Task

Description

Verify ultrasonic output

Use a foil test or cavitation meter to assess uniformity and effectiveness.

Check for leaks

Inspect around the tank and fittings for any signs of leakage.

Inspect heater function

Ensure the heating system reaches the set temperature and holds it steadily.

Check agitation shaft seals (if applicable)

Inspect seals for signs of wear or leakage around the agitation shaft.

 

Quarterly Maintenance

Task

Description

Inspect internal components

Have a technician check wiring, relays, and internal circuits.

Replace worn components

Replace Gaskets, Seals or Filters if deterioration is observed.

Safety review

Confirm compliance with lockout/tagout procedures and electrical safety protocols.